China Standard Roller Chain Steel Forging Standard X458 Chain and Industrial Carbon Steel Forged Link Drive Chain with Attachment X348

Product Description

About Factory 

With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain. 

Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.

Product Description

1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing

Product Show
 

Technical Data
 

Model Dimension Weight (Kg) Material Hardness Working Load (KN) Limit Load (KN)
P T C S F R D
10160B 101.6 24 36 13 14 6 14 0.32 20CrMnTi Surface HRC56-64°    
Depth 0.6-1.2mm
18 100
10160 101.6 30 36 13 14.5 9 14 0.36 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 21.6 120
14218 142 42 50 19 20.5 11 25 1.15 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 48.6 270
14226 142 62 50 28 30 15 25 1.75 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 61.2 340
2571 200 66 60 30 32 18 30 2.8 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 72 400
26014 260 70 75 31 33 20 34 5.2 20CrMnTi Surface HRC56-64°     Depth 0.6-1.2mm 135 750
142N 142 43 50 19 22 12.5 25 1.2 40Cr Quench HRC36-44° 75.6 420
150D 142 42 50 19 20.5 11 25 1.15 40Cr Quench HRC36-44° 75.6 420
MG20 200 70 50 27 29 17 35 3.78 40Cr Quench HRC36-44° 144 800
MG20B 200 70 50 27 29 17 30 3.82 40Cr Quench HRC36-44° 140.4 780
MG20C 200 70 50 27 29 17 28 3.85 40Cr Quench HRC36-44° 122.4 680
MS32 200 42 50 20 22 12 25 1.4 40Cr Quench HRC36-44° 75.6 420
MS55 200 80 70 35 38 25 28 4.36 40Cr Quench HRC36-44° 138.6 770
3006 200 65 70 30 33 24 32 3.6 40Cr Quench HRC36-44° 160.2 890
MS63 250 70 80 30 33 20 32 4.93 40Cr Quench HRC36-44° 147.6 820
S16 100 30 27 15 16 8 14 0.3 40Cr Quench HRC36-44° 16 88
S20 125 34 33 17 18 8 17 0.37 40Cr Quench HRC36-44° 19.4 108
S25 160 48 39 23 25 13 20 1.28 40Cr Quench HRC36-44° 55.8 310
S30 142 46 49 22 23.5 14 25 1.3 40Cr Quench HRC36-44° 91.8 510
Z16 100 40 35 18 20 12 17 0.4 40Cr Quench HRC36-44° 32.4 180
Z20 125 50 46 24 26 15 20 0.67 40Cr Quench HRC36-44° 59.4 330
Z20D 125 52 60 24 26 16 26 1.15 40Cr Quench HRC36-44° 82.8 460
Z25 160 58 55 28 30 18 25 2.25 40Cr Quench HRC36-44° 82.8 460
Z25D 160 66 64 29 31 22 28 2.6 40Cr Quench HRC36-44° 120.6 670
Z30 142 64 50 29 30.5 18 25 1.8 40Cr Quench HRC36-44° 111.6 620

Products & Testing Equipments
 

Products Application


Packing & Delivery
 

Why Choose Us?

1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.

2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.

3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.

4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.

5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.

 

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly
Surface Treatment: Polishing
Structure: Combined Chain
Material: Alloy
Type: Cranked Link Chain
Samples:
US$ 5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

drive chain

What are the benefits of using a maintenance-free drive chain?

Using a maintenance-free drive chain offers several advantages in applications where minimal maintenance and high reliability are desired. Here is a detailed explanation:

A maintenance-free drive chain, also known as a self-lubricating chain, is designed to operate without the need for regular lubrication or maintenance. The benefits of using such a chain include:

  • Reduced Downtime: Maintenance-free drive chains eliminate the need for regular lubrication and associated maintenance tasks. This saves time and reduces the frequency of equipment shutdowns for lubrication and maintenance, resulting in increased productivity and reduced downtime.
  • Lower Maintenance Costs: Maintenance-free chains require less maintenance, which leads to cost savings. There is no need for purchasing lubricants, scheduling routine maintenance, or performing frequent lubrication tasks. This can result in significant cost savings over the life of the chain.
  • Increased Reliability: Maintenance-free chains are designed to provide reliable and consistent performance over extended periods without the need for lubrication. They are constructed using self-lubricating materials or have built-in lubrication systems, ensuring optimal chain operation and minimizing the risk of chain failure due to inadequate lubrication.
  • Extended Service Life: Maintenance-free chains are often engineered with materials that exhibit excellent wear resistance and self-lubricating properties. This extends the chain’s service life by reducing wear, elongation, and the need for frequent replacements. The chains maintain their performance characteristics even in demanding environments.
  • Cleaner Operation: Maintenance-free chains do not require external lubrication, which eliminates the risk of lubricant splatter or contamination. This is particularly beneficial in applications where cleanliness is essential, such as food processing, pharmaceuticals, or cleanroom environments. The absence of lubrication also reduces the attraction of dust or debris, contributing to cleaner and more reliable operation.
  • Environmentally Friendly: Maintenance-free chains can contribute to environmental sustainability. The elimination of routine lubrication reduces the consumption of lubricants and minimizes the release of lubricants into the environment. This aligns with eco-friendly practices and reduces the overall environmental impact of the equipment.
  • Application Versatility: Maintenance-free chains can be used in various industries and applications where minimal maintenance is desired or where lubrication is challenging or not feasible. They find applications in industries such as food processing, packaging, automation, automotive, and many others.

It is important to note that while maintenance-free chains offer many benefits, they still require regular inspection and occasional cleaning to ensure optimal performance and detect any abnormal wear or damage.

When selecting a maintenance-free chain, it is crucial to consider factors such as load capacity, speed, environmental conditions, and compatibility with the specific application requirements.

By utilizing maintenance-free drive chains, operators can benefit from reduced downtime, lower maintenance costs, increased reliability, extended service life, cleaner operation, environmental friendliness, and application versatility.

drive chain

How does the backlash or play in a drive chain affect its performance?

The presence of backlash or play in a drive chain can have a significant impact on its performance and overall operation. Here is a detailed explanation:

Backlash or play refers to the small amount of free movement or clearance between the engaged components of a drive chain, typically between the chain and the sprockets. This clearance can lead to several performance-related issues:

  • Reduced Accuracy: Backlash can cause a loss of accuracy and precision in the positioning and movement of the driven components. The presence of free play can result in inconsistent positioning, leading to inaccuracies in machine operations or product quality.
  • Loss of Power and Efficiency: Backlash causes a loss of power transmission efficiency. As the chain engages with the sprockets, any free movement or clearance reduces the effective transfer of power, resulting in decreased efficiency and potential energy loss.
  • Vibration and Noise: Backlash can lead to vibration and noise during operation. The free movement of the chain can cause rattling, knocking, or banging sounds, as well as vibration, which can affect the overall system performance and operator comfort.
  • Potential for Chain Skipping or Jumping: Excessive backlash can cause the chain to skip or jump on the sprockets, leading to interrupted or irregular power transmission. This can result in sudden jerks, misalignment, or even chain derailment, affecting the overall system performance and potentially causing damage to the chain or other components.
  • Decreased System Response: Backlash affects the responsiveness of the system. When there is excessive play, the system may not respond quickly or accurately to changes in input or commands. This can be problematic in applications requiring precise and immediate movement or control.

To mitigate the negative effects of backlash, it is important to minimize or control the clearance within the drive chain system. This can be achieved through proper chain tensioning, sprocket alignment, and the use of anti-backlash devices or mechanisms.

Regular inspection and maintenance are crucial to identify and address any excessive backlash in the drive chain. Maintaining proper tension, lubrication, and periodically checking and adjusting the sprocket alignment can help minimize the backlash and ensure optimal chain performance.

It is essential to consult with the manufacturer’s guidelines and recommendations for the specific drive chain system to determine the acceptable levels of backlash and the appropriate measures to reduce its impact on performance.

By minimizing backlash or play in a drive chain, operators can ensure accurate power transmission, improved efficiency, reduced noise, and vibration, ultimately leading to better overall system performance and productivity.

drive chain

Can a drive chain be used in high-speed applications?

Yes, a drive chain can be used in high-speed applications, but there are certain considerations to keep in mind. Here’s an explanation:

A drive chain’s suitability for high-speed applications depends on several factors:

  • 1. Type of Drive Chain: Not all types of drive chains are suitable for high-speed applications. Roller chains, especially those designed for high-speed use, are more commonly used in such scenarios. These chains are designed with precision manufacturing techniques, tighter tolerances, and specialized lubrication requirements to handle the demands of high-speed operation.
  • 2. Quality and Design: The quality and design of the drive chain play a crucial role in its ability to handle high speeds. High-quality drive chains manufactured by reputable companies are engineered to minimize vibration, noise, and wear, enabling them to operate at higher speeds with greater efficiency and reliability.
  • 3. Lubrication and Maintenance: Proper lubrication is critical for high-speed drive chains to minimize friction and reduce wear. Specialized lubricants designed for high-speed applications may be recommended. Regular maintenance, including lubrication and tension adjustment, is necessary to ensure optimal performance and longevity.
  • 4. Alignment and Tension: Accurate alignment and appropriate tension are crucial for high-speed drive chains. Misalignment or improper tension can lead to increased wear, vibration, noise, and reduced performance. Regular inspection and adjustment are necessary to maintain proper alignment and tension.
  • 5. Operating Conditions: The operating conditions, such as temperature, load, and environmental factors, should be taken into account. High-speed applications may generate additional heat and place higher demands on the chain. Ensuring suitable operating conditions and proper chain selection is important to prevent overheating, premature wear, and potential failure.

Ultimately, when considering a drive chain for high-speed applications, it is essential to consult the manufacturer’s guidelines and select a chain specifically designed and rated for the desired speed range. Adhering to recommended maintenance practices and ensuring suitable operating conditions will help ensure safe and reliable performance of the drive chain in high-speed applications.

China Standard Roller Chain Steel Forging Standard X458 Chain and Industrial Carbon Steel Forged Link Drive Chain with Attachment X348  China Standard Roller Chain Steel Forging Standard X458 Chain and Industrial Carbon Steel Forged Link Drive Chain with Attachment X348
editor by CX 2023-09-05